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Podcast Episode

3D Printing Custom Foot Orthotics In House

Podiatry Unfiltered··5 June 2026·19 min

About this episode

Dr. Michele McGowan explains why small and independent podiatry practices should add in-house 3D printed custom orthotics as a profitable, patient-benefiting service with faster turnaround than traditional lab-made devices. She contrasts the old model—casting/scanning, paying labs $80–$150+ per pair, and waiting 4+ weeks—with her OLT-based workflow: a 2-minute iPhone scan, cloud prescription, quick file return, simple software setup, and printing (about 3–6 hours) with next-day delivery. She discusses pricing ($550 per pair; $275 for a second reprint), bundling orthotics with therapies like Softwave/laser (e.g., a “Heel Pain Blaster” package), and how this boosts outcomes and revenue without adding patient volume. She also advises students/residents to learn the workflow cheaply and use it to stand out, and she offers a paid course and limited coaching via anklefootcare@gmail.com. 00:00 Why Orthotics Matter 00:43 From Skeptic to Believer 01:55 Student Side Hustle Idea 04:28 Traditional Lab Model Costs 05:54 3D Printing Workflow 08:29 Turnaround and Profit Math 12:23 Bundling With Therapies 13:36 Advice for Students Residents 15:51 Course and Coaching Offer 17:55 Protect Independent Practice #custom orthotics #podiatry 3D printing orthotics #foot orthotics #podiatrist t #custom foot orthotics #in-house orthotics #3D printed custom orthotics #private practice podiatry #podiatry business #independent podiatry practice #podiatry practice tips #podiatry income